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数控等离子切割机小问题解决手册

点(dian)击数:1024发布:2021-08-10 来源: 湖北斗地主真人版 数控科技有限公司

数(shu)(shu)控(kong)(kong)(kong)(kong)等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)机相对于(yu)(yu)数(shu)(shu)控(kong)(kong)(kong)(kong)火焰切(qie)(qie)(qie)割(ge)(ge)(ge)机具有(you)切(qie)(qie)(qie)割(ge)(ge)(ge)速度快,穿(chuan)孔时(shi)(shi)间(jian)短等(deng)一(yi)(yi)系统(tong)(tong)优点(dian),所以在(zai)(zai)日(ri)常生产(chan)中数(shu)(shu)控(kong)(kong)(kong)(kong)等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)机都会(hui)(hui)应用(yong)于(yu)(yu)一(yi)(yi)些薄板(ban)切(qie)(qie)(qie)割(ge)(ge)(ge)中,但(dan)薄板(ban)切(qie)(qie)(qie)割(ge)(ge)(ge)中由(you)于(yu)(yu)板(ban)材自(zi)身物(wu)理特性,在(zai)(zai)受热时(shi)(shi)会(hui)(hui)出现(xian)变(bian)形量较大(da)的(de)情(qing)况(kuang),在(zai)(zai)此种情(qing)况(kuang)下(xia)等(deng)离(li)子(zi)(zi)弧(hu)压自(zi)动(dong)调(diao)(diao)(diao)(diao)高(gao)(gao)(gao)系统(tong)(tong)派上(shang)(shang)了(le)用(yong)场(chang),他(ta)能(neng)(neng)根(gen)据等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)时(shi)(shi)起(qi)弧(hu)的(de)弧(hu)压值来(lai)保证数(shu)(shu)控(kong)(kong)(kong)(kong)等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)机的(de)割(ge)(ge)(ge)枪(qiang)同铁(tie)板(ban)保持在(zai)(zai)同一(yi)(yi)高(gao)(gao)(gao)度,而可以自(zi)动(dong)调(diao)(diao)(diao)(diao)节割(ge)(ge)(ge)枪(qiang)同板(ban)材间(jian)的(de)高(gao)(gao)(gao)度,而不让(rang)割(ge)(ge)(ge)枪(qiang)撞(zhuang)到板(ban)材起(qi)伏的(de)面(mian)(mian)上(shang)(shang),防(fang)止割(ge)(ge)(ge)枪(qiang)出现(xian)碰撞(zhuang),虽(sui)然这(zhei)(zhei)个数(shu)(shu)控(kong)(kong)(kong)(kong)等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)机的(de)弧(hu)压调(diao)(diao)(diao)(diao)高(gao)(gao)(gao)功(gong)能(neng)(neng)非(fei)常好用(yong),但(dan)是(shi)在(zai)(zai)日(ri)常生产(chan)中总会(hui)(hui)出现(xian)这(zhei)(zhei)样或(huo)那样的(de)问题(ti),比如说数(shu)(shu)控(kong)(kong)(kong)(kong)等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)机没(mei)有(you)弧(hu)压自(zi)动(dong)调(diao)(diao)(diao)(diao)高(gao)(gao)(gao)了(le)就是(shi)一(yi)(yi)个看似小(xiao)(xiao)问题(ti),却影响整体加工效(xiao)率(lv)同产(chan)品质量的(de)大(da)问题(ti),如果数(shu)(shu)控(kong)(kong)(kong)(kong)等(deng)离(li)子(zi)(zi)切(qie)(qie)(qie)割(ge)(ge)(ge)机在(zai)(zai)切(qie)(qie)(qie)割(ge)(ge)(ge)中没(mei)有(you)了(le)弧(hu)压自(zi)动(dong)调(diao)(diao)(diao)(diao)高(gao)(gao)(gao)这(zhei)(zhei)个功(gong)能(neng)(neng),在(zai)(zai)切(qie)(qie)(qie)割(ge)(ge)(ge)中就会(hui)(hui)出现(xian)由(you)于(yu)(yu)碰撞(zhuang)出现(xian)停机,或(huo)要不割(ge)(ge)(ge)枪(qiang)太高(gao)(gao)(gao)割(ge)(ge)(ge)不透,或(huo)太低烧割(ge)(ge)(ge)嘴电极的(de)问题(ti),下(xia)面(mian)(mian)就通(tong)过(guo)一(yi)(yi)个小(xiao)(xiao)故事来(lai)讲(jiang)讲(jiang)这(zhei)(zhei)个问题(ti)的(de)解(jie)决:


昨天江苏(su)宿迁一客户(hu)的电(dian)(dian)话(hua)让本是(shi)周末的我(wo)心情(qing)(qing)烦恼(nao),这(zhei)个设备(bei)已用(yong)了(le)(le)(le)差不(bu)(bu)多(duo)二年多(duo),一直没(mei)出(chu)过问(wen)题(ti),在(zai)这(zhei)大清早却(que)打电(dian)(dian)话(hua)来(lai)说数控(kong)(kong)(kong)等离子切(qie)割机(ji)在(zai)切(qie)割中不(bu)(bu)能自(zi)(zi)(zi)(zi)动(dong)(dong)调高了(le)(le)(le),一听(ting)这(zhei)话(hua)我(wo)当时(shi)就(jiu)(jiu)不(bu)(bu)知所(suo)措了(le)(le)(le),从没(mei)碰到(dao)(dao)过这(zhei)种情(qing)(qing)况(kuang),通(tong)过继(ji)续(xu)询问(wen),发(fa)现自(zi)(zi)(zi)(zi)动(dong)(dong)按(an)钮是(shi)起(qi)作(zuo)用(yong)的,按(an)下去(qu)是(shi)有动(dong)(dong)作(zuo),但就(jiu)(jiu)是(shi)在(zai)正常切(qie)割中自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)始终没(mei)启(qi)动(dong)(dong),通(tong)过这(zhei)样(yang)一分析(xi),发(fa)现可能弧压自(zi)(zi)(zi)(zi)动(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)器(qi)是(shi)有自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)的,可能这(zhei)个自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)是(shi)数控(kong)(kong)(kong)系统(tong)(tong)没(mei)有传送到(dao)(dao)弧压控(kong)(kong)(kong)制(zhi)(zhi)器(qi),从而让控(kong)(kong)(kong)制(zhi)(zhi)器(qi)收(shou)不(bu)(bu)到(dao)(dao)自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao),分析(xi)了(le)(le)(le)原因(yin),我(wo)就(jiu)(jiu)从这(zhei)个自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)的出(chu)发(fa)点数控(kong)(kong)(kong)系统(tong)(tong)入手,分段排查,当查到(dao)(dao)数控(kong)(kong)(kong)系统(tong)(tong)给出(chu)的自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)经过的继(ji)电(dian)(dian)器(qi)的时(shi)候,问(wen)题(ti)出(chu)现了(le)(le)(le),继(ji)电(dian)(dian)器(qi)在(zai)接收(shou)到(dao)(dao)了(le)(le)(le)自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)之(zhi)后并没(mei)有吸合(he),也(ye)就(jiu)(jiu)是(shi)这(zhei)个弧压自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)在(zai)这(zhei)个地方并没(mei)有传送出(chu)去(qu),以(yi)至控(kong)(kong)(kong)制(zhi)(zhi)器(qi)收(shou)不(bu)(bu)到(dao)(dao)这(zhei)个自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao),所(suo)以(yi)不(bu)(bu)执行自(zi)(zi)(zi)(zi)动(dong)(dong)切(qie)割,问(wen)题(ti)找到(dao)(dao)了(le)(le)(le)之(zhi)后,后续(xu)就(jiu)(jiu)好解决了(le)(le)(le),更换新(xin)的继(ji)电(dian)(dian)器(qi),重新(xin)起(qi)动(dong)(dong)切(qie)割,自(zi)(zi)(zi)(zi)动(dong)(dong)信(xin)(xin)号(hao)(hao)灯亮了(le)(le)(le),割枪自(zi)(zi)(zi)(zi)动(dong)(dong)切(qie)割了(le)(le)(le)。


所以当数控等离(li)(li)子(zi)(zi)切(qie)(qie)割机出现一(yi)些(xie)问(wen)题(ti)的时候,我们不(bu)要慌,慢(man)慢(man)分(fen)析(xi),一(yi)分(fen)段(duan)思考,其实(shi)这些(xie)往(wang)往(wang)是一(yi)些(xie)小问(wen)题(ti),只要认真分(fen)析(xi),总会(hui)解决(jue)掉这些(xie)数控等离(li)(li)子(zi)(zi)切(qie)(qie)割机的小麻(ma)烦,让(rang)你也(ye)能成为(wei)维修数控等离(li)(li)子(zi)(zi)切(qie)(qie)割机的行(xing)家里手(shou)。